- Aluminium Honeycomb
Core Composite Panel
Aluminium Honeycomb
Core Composite Panel
-
It is an innovative aluminium composite panel consisting of two aluminium cover
sheets and a
honeycomb core of aluminium.
HyGROW Aluminium Honeycomb Core Composite Panel is also a composite material that can be used for a wide variety of applications from the transport industry to architecture, and has fantastic properties such as extraordinary flatness, a large variety of colours, and high formability.
The product’s aluminium honeycomb core gives the composite panel a high rigidity and an extremely low weight. HyGROW Aluminium Honeycomb Core Composite Panel therefore has a definite advantage when it comes to projects with high demands on material stiffness – such as façade cladding or roofing where it will be exposed to an extremely high wind load, or for large self-supporting roofs.
- STRUCTURE
The honeycomb core consists of aluminium foils made of the alloy HG (EN AW 3003) Cell size b:
9.5 mm.
The cover sheets of the HyGROW Aluminium Honeycomb Core Composite Panel consist of
corrosion-resistant
Peraluman alloys (HG) and may be used in a deco-rative or functional manner, depending on the
purpose
of application.
- Cover sheets with lacquering
- Honeycomb
- Cover sheets with lacquering
H:total thickness(4-50mm)
L:length(2000-9600mm)
d1: thickness of AI cover sheet (front side 0.3-1.5mm)
d2: thickness of AI cover sheet (rear side 0.3-1.5mm)
- FEATURE
- Anti-UV
- Smooth Surface
- High Rigidity
- Light Weight
- Sound Insulation
- High Flexible
- Easy To Process
- Weatherability
ARCHITECTURE
Unique, mechanical properties, paired with excellent processing and aesthetic features make
HyGROW
Aluminium Honeycomb Core Composite Panel the preferred material in facade cladding and
roofing for
planners, architects and designers.
With this decorative construction material with its even surface and high rigidity,
innovative
mounting systems for wall cladding and roofing can be implemented in a technically flawless
manner.
Even applications with very demanding technical requirements, e.g. large selfsupporting roofs
or
elements that are exposed to extremely high wind loads, can be constructed using HyGROW
Aluminium
Honeycomb Core Composite Panel. In comparison w ith other materials, HyGROW Aluminium
Honeycomb Core
Composite Panel therefore has a high rigidity and an extremely low weight and offers decisive
advantages due to the high tensile strength of the cover sheets.
ARCHITECTURE
Whether for cleanrooms, partitions, light-weight containers, cabins for machine tools, wind
tunnels,
lifting platforms, lifts, etc., HyGROW Aluminium Honeycomb Core Composite Panel is the ideal
material
for industrial applications.
For example, using large-format, curtain wall HyGROW Aluminium Honeycomb Core Composite Panel
panels,
it is possible to create an individual interior design in stairways and public areas, fast
building
systems in hat-profile construction can be implemented, or ground areas can be fitted with
assembly
systems for control rooms, navigating bridges and platforms. The honeycomb panels are also
excellently
suited as a carrier material for HPL, veneers, foils or paint. Simple processing using
commercially
available tools on site and the possibility of a flexible adaptation of the modular dimension
and
fixation method offer the construction workers the greatest possible comfort.
RAIL AND TRANSPORT VEHICLE CONSTRUCTION
Today’s strict economic and ecological conditions demand the implementation of sustainable structural materials in the field of transport that are lightweight, stable and fully recyclable.
In rail and transport vehicle construction, particularly the light weight and the high rigidity
speak in
favour of using HyGROW Aluminium Honeycomb Core Composite Panel. Due to the lightweight
construction, the
CO2 emission can be significantly reduced and at the same time, there is less burden on the
congested and
restricted rail and road networks. HyGROW Aluminium Honeycomb Core Composite Panel is
recyclable, i.e.
the panels are fed back into the material cycle and used for producing new material. HyGROW
Aluminium
Honeycomb Core Composite Panel are excellently suited for special interior cladding, as well as
for wall
cladding and roofing in rail vehicle construction, for superstructures for lorries, for cabins,
doors and
flap systems.
Fire Resistant
| BUILDING | UNI EN 1350 1-1 |
A1 Classification,non-combustible Class Certification Nr.IN-01746/2017-OC-E |
ALUMINIUM HONEYCOMB A1-Incombustible |
| BUILDING |
NF P92-501-1995 NF EN ISO 171 |
M0 Classification,non-combustible Class Certification RA21-0114 |
ALUMINUM HONEYCOMB M0-Incombustible |
|
Transport Industry |
MOD. B. Certifi cation Nr.: MED- 147 (IG-293-2013) REV.2 2017CS011592 MOD. D. Certifi cation Nr.: MED- 154 (IG-178-2014) REV.13 |
ALUMINIUM HONEYCOMB aluminium honeycomb complying with the MED directive for the application in ships registered or applied in the European Union. Item N. MED/3.13, IMO 2010 FTP Code, Annex 1 |
|
MOD. B. USCG N. approval Nr.: 164.109/EC0407 MOD. D. N. approval.: 164.109/EC0407/MED000154 (for MED/3.13) |
ALUMINIUM HONEYCOMB |
-
Rigidity compared with thickness and weight
-
Characteristic peel strength
PROCESSING
-
CUTTING
-
MILLING
-
DRILLING
-
FOLDING
-
BENDING
-
PRESS FORMING
-
JOINTING, FIXING
-
EDGE COVERING
-
LAMINATING
-
LACQUERING, SPRAYING
-
PRINTING
-
GLUEING
APPLICATION EXAMPLES
-
Open seam installation
-
Close-fitting installation
-
Close-fitting installation
-
Installation diagram of honeycomb panel partition
-
Installation diagram of honeycomb panel partition
-
Sealant installation
-
Suspended ceiling-1
-
Suspended ceiling-2
INTERESTING DETAILS
-
ENVIRONMENT/ RECYCLING / QUALITY
During the life cycle of HyGROW Aluminium Honeycomb Core Composite Panel, no substances containing CFC are set free at any time. HyGROW Aluminium Honeycomb Core Composite Panel can be fully recycled, i.e. the panels are fed back into the material cycle and used in the production of new material. For 3A Composites GmbH, effective, continuous environmental protection is a main priority. It is of utmost importance to preserve natural resources in order to ensure a livable tomorrow for future generations. It commits itself to continuous self-improvement programmes for environmental protection, many of which go above and beyond government regulations. It is also in this area that 3A Composites GmbH strives to be a leader in its field. We were one of the first companies to develop our own environmental management system which is regularly audited by independent auditors. The certification according to EN ISO 14001 speaks for itself. -
STORAGE/ HANDLING
Make sure to protect HyGROW Aluminium Honeycomb Core Composite Panel against rain, any wetness penetrating the pallets and the formation of condensation. It is recommended to store a maximum of 6 pallets of identical size stacked on top of each other. Storage exceeding 6 months should be avoided, otherwise it could be difficult to remove the protective foils. When stacking the panels, nothing should be placed in between them, as this could produce marks on the panels.PROTECTIVE FOIL / CLEANING / MAINTENANCE
We recommend removing the protective foil as soon as possible after the installation. Due to UV radiation, it may occur that residual glue sticks to the surface of the panels. Do not mark the protective foils and panel surfaces with ink (markers), adhesive tape or labels. The solvents or softeners could damage the lacquered surface. Make sure to remove the protective foil as soon as possible after installation, as prolonged exposure to the elements could make the foil difficult to remove. The frequency of cleaning depends on the design and on the degree of soiling resulting therefrom. -
INSTALLATION
To avoid possible reflection differences (does not apply to solid colours), we recommend installing the panels in the same direction as marked on the protective peel-off foil. Colour variations may occur between panels originating from different production batches. To ensure colour consistency, the total requirement for a project should be placed in one order.WARRANTY
HyGROW Aluminium Honeycomb Core Composite Panel stands for high quality and longevity. Warranties according to the product specification and approved field of application can be obtained upon request.
Why Use Aluminum Honeycomb Panels?
- 1. Aluminum honeycomb panels are a type of building material that is commonly used in the construction of aircraft, boats. and other structures. The panels are made from a sandwich of two aluminum sheets with a layer of honeycomb-shaped cells in between.
- 2. One of the key advantages of aluminum honeycomb panels is their strength and durability, The honeycomb structure of the panels provides an exceptionally high strength-to-weight ratio, making them ideal for use in applications where weight is a critica factor
- 3. In addition to their strength and durability. aluminum honeycomb panels are also known for their thermal and acoustic insulatior properties. The honeycomb structure of the panels is effective at trapping air, which helps to insulate the panels and reduce the transmission of heat and sound.
- 4. Aluminum honeycomb panels are a versatile and effective building material. Their strength, durability, and insulation propertie.make them an ideal choice for a wide range of applications.
When applications require a lightweight, high strength composite panel, aluminum honeycomb panels are often the best solution, The cell size, grade of aluminum, depth of the material, and thickness of the cell wall are all variables that can be specified to create a honeycomb panel with the best properties for your application.
As a general rule, these panels have the following attributes:
- Extremely Low Weight
- Excellent Strength
- High Resistance to Moisture
- High Resistance to Corrosion
- Excellent Thermal Conductivity
- Noncombustible
- High Resistance to Fungi